ASQ CQI Exam : ASQ Certified Quality Inspector

CQI
  • Exam Code: CQI
  • Exam Name: ASQ Certified Quality Inspector
  • Updated: Aug 18, 2026
  • Q & A: 310 Questions and Answers

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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Inspection and Test33%- Inspection Planning and Processes
  • 1. In-Process Inspection (IPI)
  • 2. Receiving Inspection
  • 3. Final Inspection
  • 4. First Article Inspection (FAI)
- Sampling
  • 1. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 2. Sampling concepts (lot, sample size)
  • 3. AQL (Acceptable Quality Level)
  • 4. OC curves
- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Magnetic particle testing
  • 3. Visual inspection
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Dimensioning and tolerancing (GD&T basics)
  • 3. Material and finish specifications
  • 4. Drawing types and views
Metrology26%- Calibration
  • 1. Out-of-calibration procedures
  • 2. Traceability to national standards (NIST)
  • 3. Calibration systems and schedules
- Common Measurement Tools
  • 1. Dial indicators
  • 2. Pin gauges, thread gauges, ring gauges
  • 3. Calipers (dial, digital, vernier)
  • 4. Height gauges
  • 5. Gauge blocks
  • 6. Micrometers (outside, inside, depth)
- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Surface plates and height standards
  • 3. Optical comparators (shadow graphs)
  • 4. Hardness testers
  • 5. Coordinate Measuring Machines (CMM)
- Measurement Techniques
  • 1. Gauge R&R (Repeatability and Reproducibility)
  • 2. Thread measurement
  • 3. Surface finish measurement
  • 4. Angular measurement
  • 5. Linear and dimensional measurement
Technical Mathematics19%- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Fractions, decimals, and percentages
  • 3. Order of operations
- Algebra
  • 1. Ratio and proportion
  • 2. Transposition of formulas
  • 3. Linear equations
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Area, volume, and perimeter calculations
  • 3. Coordinate systems (polar, Cartesian)
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Trigonometry
  • 1. Right triangle solutions
  • 2. Pythagorean theorem
  • 3. Trigonometric functions (sine, cosine, tangent)
Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Nonconforming product control
  • 2. 5 Whys, Fishbone diagrams
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. Material Review Board (MRB)
- Quality Basics
  • 1. Customer-supplier relations
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Cost of quality (prevention, appraisal, failure)
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Document control
  • 3. Record keeping and traceability
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Process capability (Cp, Cpk)
  • 3. Variables and attributes data

ASQ Certified Quality Inspector Sample Questions:

1. Devise a sampling plan for obtaining a representative BTU sample from an open top railcar of coal, where the contents are known to have changed and also stratified due to vibration and exposure during the 10 days of shipment.
Response:

A) Receive a certificate of analysis from the supplier of a sample properly collected from the entire load at the time of loading knowing that the coal got wet and dust blew off the open railcar.
B) Draw a convenience sample from multiple points that can be easily accessed.
C) Draw a quota sample with one sample off the top and from five more standardized depths in the railcar.
D) Draw a slipstream sample by taking a representative slice of the bulk material as the car is being unloaded being certain to capture all of the generated dust.


2. The "check" step of a PDCA cycle requires a project team to
Response:

A) implement changes
B) observe the effects of change
C) decide what change would improve the process
D) repeat the test and watch for side effects


3. Which of the following displays a summary of statistical data for a distribution?
Response:

A) Histogram
B) Stem and Leaf
C) Scatter Diagram
D) Box Plot


4. If sides a and b of a right triangle measure three and four inches, what is the length of the hypotenuse?
Response:

A) 7 inches
B) 5 inches
C) 14 inches
D) 12 inches


5. Which of the following is a nondestructive test method?
Response:

A) Fatigue testing
B) Eddy current
C) Burst testing
D) Solubility


Solutions:

Question # 1
Answer: D
Question # 2
Answer: B
Question # 3
Answer: D
Question # 4
Answer: B
Question # 5
Answer: B

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